C Matic

C MATIC oil-flooded rotary screw air compressors offer businesses the very best combination of time-proven designs and technologies plus new, advanced features that ensure the highest levels of reliability, efficiency, and productivity available

What Is a Rotary Screw Compressor?
A rotary screw compressor features two meshed rotors that trap air between them and reduce its volume. This process generates compressed air for various industrial and manufacturing purposes. The machine contains two helical-shaped rotary screws, which are positive displacement mechanisms that produce compressed air in a continuous, sweeping motion.
Rotary screw compressors produce less pulsation than reciprocating/piston compressors and other versions. They provide massive volumes of compressed air and can function well in all types of weather conditions. These compressors also offer excellent energy efficiency and are easy to maintain.

C-Matic industrial rotary screw air compressors are widely used in various industries due to their ability to provide a continuous and reliable supply of compressed air. These compressors operate on the rotary screw principle, ensuring smooth and efficient air compression with low vibration and noise.

The applications of C-Matic rotary screw air compressors are extensive. In manufacturing industries, they are used to operate pneumatic tools, assembly lines, and automation systems. In automobile workshops, they are used for tire inflation, painting, and servicing equipment.

These compressors are also essential in industries such as textiles, food and beverage processing, pharmaceuticals, and packaging, where a continuous air supply is required for machines and production processes. In construction sites, they are used to power heavy-duty pneumatic tools and equipment.

• C MATIC Air  compressor works with a laser cutter by supplying high-pressure, clean, and dry compressed air to remove molten material, cool the laser optics, and prevent oxidation, leading to precise, clean cuts and increased durability for the machine's components. The compressor generates and filters the air, and the system requires appropriate pressure and flow rates to match the laser cutter's specific demands and the material being cut. How the Air Compressor System Works
  1. Air Generation: The air compressor draws in atmospheric air and compresses it to a required pressure.
  2. Filtration and Drying: Advanced filtration removes moisture, oil, and particulate matter, ensuring the air delivered is clean and dry.
  3. Pressure Regulation: A regulator controls the air pressure to ensure it's consistent and stable for the cutting process.
  4. Delivery to Laser Cutter: The clean, pressurized air is delivered to the laser cutting head through a nozzle. 
  Key Functions in Laser Cutting
  • Residue Removal:Compressed air blows away molten or vaporized material from the cutting area, ensuring the laser beam isn't obstructed and resulting in a clean, precise cut. 
  • Laser Optics Protection:The air flow acts as a shield, keeping smoke, dust, and debris away from the laser's sensitive lens and mirrors, maintaining beam focus and extending their lifespan. 
  • Cooling:Compressed air dissipates the intense heat generated during the cutting process, preventing overheating and maintaining stable, smooth operations. 
  • Oxidation Prevention:By clearing the cut area, the compressed air helps prevent oxidation from occurring on the material, which can happen with other assist gases like oxygen. 
  Benefits of Using an Air Compressor
  • Improved Cutting Quality:Provides a consistent supply of clean air for sharper edges and a smoother finish on various materials. 
  • Reduced Costs:Compressed air is a more affordable alternative to expensive assist gases like nitrogen or oxygen
• Screw Air Compressor
• Air Booster for PET
• High Pressure Oil Free Compressors
• Medium Pressure Oil Free Compressor
• APPLICATION 

• Engineering
• Textile
• Pharmaceuticals
• Agricultural
• Healthcare
• Chemical
• Ceramic
• Plastic
• Food Packaging

C-Matic industrial rotary screw air compressors are widely used in various industries due to their ability to provide a continuous and reliable supply of compressed air. These compressors operate on the rotary screw principle, ensuring smooth and efficient air compression with low vibration and noise.

The applications of C-Matic rotary screw air compressors are extensive. In manufacturing industries, they are used to operate pneumatic tools, assembly lines, and automation systems. In automobile workshops, they are used for tire inflation, painting, and servicing equipment.

These compressors are also essential in industries such as textiles, food and beverage processing, pharmaceuticals, and packaging, where a continuous air supply is required for machines and production processes. In construction sites, they are used to power heavy-duty pneumatic tools and equipment.

A 15 HP c matic  rotary screw air compressor works by using two rotating screw rotors (male and female rotors) to compress air continuously. It is commonly used in factories, CNC machines, textile units, garages, and pneumatic systems.

Main Working Process

1. Air Intake

Atmospheric air enters through the air filter and inlet valve into the compressor airend.

2. Compression

Inside the airend, two helical screw rotors rotate in opposite directions.
The space between the rotors becomes smaller, so the air volume reduces and pressure increases.

3. Oil Injection

In oil-lubricated compressors, oil is injected during compression for:

• Cooling
• Lubrication
• Sealing between rotors

This improves efficiency and reduces heat.

4. Air & Oil Separation

Compressed air mixed with oil goes to the separator tank.
The oil separator removes oil from the air using centrifugal action and separator filters.

5. Cooling

Compressed air passes through an after-cooler to reduce temperature before use or storage. Oil also passes through an oil cooler.

6. Air Delivery

Clean compressed air is supplied to the air receiver tank or pipeline system at required pressure (usually 7–10 bar / 100–150 PSI).

Main Parts of 15 HP Screw Compressor

• Air filter
• Inlet valve
• Airend (screw rotors)
• Electric motor
• Oil filter
• Oil separator
• Cooler
• Minimum pressure valve
• Control panel
• Air receiver tank

Typical Specifications of 15 HP Screw Compressor

Advantages

• Continuous air supply
• Low vibration
• Low noise
• High efficiency
• Suitable for 24-hour operation
• Less maintenance than piston compressors

Common Problems

Super premium efficiency IE4 Pm Motor

Vibration free quieter operation

Designed for hot indian climate

Service friendly design

Direct drive with low rpm

Advance PLC for easy operation

Lowest oil carry over

Lowest life cycle cost

Our product range includes a wide range of 40 HP 2-Stage Super Premium Efficiency Screw Air Compressor, 50 HP 2-Stage Super Premium Efficiency Screw Air Compressor, 75 HP 2-Stage Super Premium Efficiency Screw Air Compressor, 100 HP 2-Stage Super Premium Efficiency Screw Air Compressor, 120 HP 2-Stage Super Premium Efficiency Screw Air Compressor and 180 HP 2-Stage Super Premium Efficiency Screw Air Compressor.

A rotary screw compressor features two meshed rotors that trap air between them and reduce its volume. This process generates compressed air for various industrial and manufacturing purposes. The machine contains two helical-shaped rotary screws, which are positive displacement mechanisms that produce compressed air in a continuous, sweeping motion.

Rotary screw compressors produce less pulsation than reciprocating/piston compressors and other versions. They provide massive volumes of compressed air and can function well in all types of weather conditions. These compressors also offer excellent energy efficiency and are easy to maintain.

Rotary screw air compressors can be oil-flooded or oil-free. An oil-flooded version uses oil to lubricate and seal the rotors on the air-end, enabling them to generate high pressure quickly and deliver compressed air in a single stage. The oil separates from the air before leaving the system. The air then recycles into the air-end for another use.

Oil-flooded air compressors use lubricating oil that enters the space between the two rotor screws, producing a hydraulic seal and transferring mechanical energy from the driving to the driven rotor. Air enters the air-end of the rotor from the suction side and moves through the vanes as the screws rotate. The rotors force oil and air through the air-end, causing the air to exit at the end of the screws. The air and oil then separate, and the air is cooled, filtered and routed back into the air-end.

C-Matic Rotary Screw Compressor – Reliable Compressed Air Solution for the Textile Industry

In the modern textile industry, consistent, clean, and energy-efficient compressed air is essential for maintaining productivity and fabric quality. The C-Matic Rotary Screw Compressor is specifically designed to meet the demanding requirements of textile manufacturing units, including spinning, weaving, knitting, dyeing, and finishing processes.

Why Choose C-Matic Rotary Screw Compressors for Textile Applications?

The C-Matic rotary screw air compressor delivers continuous airflow with minimal pressure fluctuation, making it ideal for textile machinery such as looms, jet dyeing machines, air texturizing units, and pneumatic controls.

Key Benefits:

• Energy-Efficient Performance – Optimized screw technology reduces power consumption, lowering operating costs for textile mills.
• Continuous Duty Operation – Designed for 24/7 operation, ensuring uninterrupted production.
• Low Noise & Vibration – Creates a safer and more comfortable working environment on the shop floor.
• Clean & Dry Air Output – Supports high fabric quality and protects sensitive textile equipment.
• Easy Maintenance – Robust design with accessible components reduces downtime and maintenance costs.

Ideal for All Textile Processes

C-Matic compressors are widely used in:

• Spinning mills
• Weaving and knitting units
• Garment manufacturing
• Dyeing and finishing plants
• Air-jet and rapier looms

A 100 HP screw air compressor for C Matic, or similar industrial needs, provides heavy-duty, energy-efficient compressed air with high flow rates (around 400-500 CFM), featuring direct-drive technology for efficiency and low noise, suitable for demanding tasks in manufacturing, textiles, and pharma, with options like VFD/VSD for energy savings. , with prices varying by features like Permanent Magnet motors (PM VSD) and tank size.
Key Features & Specifications
Power: 100 HP (Horsepower).
Technology: Rotary Screw, often Direct Driven for efficiency, with options for VFD/VSD (Variable Frequency Drive/Variable Speed Drive).
Flow Rate: Around 400-450 CFM (Cubic Feet per Minute).
Pressure: Typically 7-10 Bar (around 100-145 PSI).
Efficiency: Direct drive minimizes power loss; PM VSD models offer significant energy savings.
Noise: Designed for low noise and vibration.
Applications: Ideal for large-scale industries like textiles, auto, pharma, and heavy manufacturing.
www.cmatic.co.in

Power: 7.5 HP – 355 HP  OR  5.5 kW – 250 kW
Pressure: 3 bar – 13 bar
Volumetric Flow: 25 cfm – 1800 cfm  OR  0.7 m3/min – 50.97 m3/min
Applicable Industries: Textiles, Chemicals, Engineering, Plastics, Sortex, PET Blowing, etc

• Interior PM (IPM) Motor Efficiency upto 94.5%, which outperforms Ie3 efficiency level
• On Average 20% Lower specific Energy Requirement than the current VSD models
• On top of energy savings, Free Air Delivery (FAD) increase up to 12% over the range
• Compact small in size IPM motor has no bearings which means no wearing parts, no maintenance on motor side and no gears or belts, leading to a Transmission Efficiency of 100%